Automatic PVC Profile Welding and Cleaning Line

• Fully automatic production with PLC control system

• Control panel with 21.5” touchscreen, based on Windows® 10

• High precision with servo motor-driven motion system

• Simultaneous welding of four corners with the four-head welding unit (OMRM 122)

• Capability to weld both coloured and white profiles

• Automatic barcode reading or manual parameter entry

• Compatible with different barcode types

• Welding time, cooling time and temperature can be digitally adjusted according to the profile type

• Time-saving quick-change tooling system

• Capability to weld U-shaped profiles for threshold-free doors

• Linear guide motion system for wear resistance and high precision

• Teflon roll system for quick Teflon replacement

• Cooling station (SC) brings the frames to the ideal temperature

• Automatic frame transfer with a 2-axis robotic arm

• The robotic arm picks up the next frame while the final corner is being cleaned, preventing time loss

• Superior-quality cleaning with 11 tools using the CNC corner cleaning machine (OMR 119)

• Upper and lower gasket groove milling units

• Upper and lower internal corner cleaning system

• Upper and lower surface knife system for coloured and white profiles

• Automatic and manual operating modes

• Each machine within the line can be operated independently

• Remote diagnostics and service support

• Fully protected against occupational accidents and CE compliant

• Power supply protected against sudden voltage fluctuations